Double Deep Pallet Racking Manufacturer and Supplier in China
OKE Storage Double Deep Pallet Racking is a widely used, latest, and most efficient method to store warehouse and industrial products easily and comfortably.
- Super Long 10 Years Warranty
- Detailed Install Instructions Or Videos
- Exported To Over 85 Countries
- Support Customized Design With 3D Sample – No Other Supplier Matches
What is Double Deep Pallet Racking
Double-deep pallet racking is mostly fixed back-to-back with another system that is 2-deep in a row. Instead of making four aisles, you can use these racks to create only two aisles, allowing you to take full benefit of double storage capacity. And when you want to purchase this system, you can get it in two common styles – slotted columns or teardrop.
It is a strong and highly useful system, permitting you to assemble, load, and unload goods effortlessly. Moreover, you can use double-deep racking to store a variety of goods of different sizes, volumes, and weights.
It is a cost-effective system that allows you to keep a high number of units in a limited space. Also, it is a great racking solution for FIFO and sometimes for LIFO inventory management. Double racking is ideal for warehouses because it helps increase floor space by up to 65%.
Double Deep Pallet Racking Features
We have modern technology for maximum strength
Various designs – customized solutions with installation
Video guidance and professional advice
Rack structures and components quick delivery
Benefits of Installing Double Deep Pallet Racking
Double deep ensures additional space in your current warehouse storage capacity. The most important benefits of deep double racking are:
- Fewer aisles
- High safety level
- Less chances of pallet damage
- Adaptable to any unit load type
- Time-saving due to fast goods rotation
- Easy relocation and conversion to single deep racking
- Inexpensive storage system and affordable maintenance
- A wide range of beam levels and frame profiles are available
- Easily configurable to your inventory needs
- 50% faster access to pallets
- An intermediary system between multiple racking systems
- Increases storage space for every SKU
- Inexpensive reach attachment
- Flexible systems in terms of forklifts usage
- Ideal for high-throughput functions
You can get these racks if you need a storage system that can help extend the stock capacity and comes within your budget. Just like selective racking, deep pallet racking is available in various bay lengths, depths, and heights. This system is ideal for you if you want it to be customized now or later, as the process only includes the merging of racks with the rows.
Limitations of Double Deep Pallet Racking
Unfortunately, double deep pallet racking restricts you in the following ways:
- Limited access to rear pallets
- Mostly suitable for Last-In, First-Out inventory system
- Lack of clear visibility of goods placed in the rear pallets
- Reduced storage density because of aisles and wider bays
How Does Double Deep Pallet Racking Works?
Double racks have a two-depth storage system. Your workforce can access these two pallets by driving the forklift in a single aisle.
Moreover, double deep storage is recommended for LIFO inventory management to keep frequently rotational and identical goods. To store your inventory, you need to arrange the units mechanically using forklifts that move side by side the aisles. Another great thing about the double rack is its multiple depths that technically multiply the stock-keeping space. But not only it makes more capacity, but it also makes it easier to reach different pallets individually. But the main difference between these racks and adjustable systems is the lack of forklift operator access to stored pallets.
The authentic way to approach them is through forklifts along with additional accessories. For example, attachments like telescopic forks, deep-reach accessories, or a pantograph system.
Components of Double Deep Pallet Racking
Frames and Uprights: Frames have great importance among all the parts of double deep racks. They consist of a few more essential components, including such as two upright pieces and cross bracing. OKE Storage offers various galvanized frames to ensure damage resistance and durability even after painting the structure.
Beams: Beams are the horizontal structure of a double racking. They play a key role in joining the frames and supporting unit weight.
Depending on your inventory load, this racking type may include the following beam types:
- Box beam with powder coating
- Galvanized box beam
Panels: The deep racking system is designed with two different kinds of panels. The metal mesh panel supports the weight of the goods placed on the racks. The chipboard panels can be placed on the racking’s beams to hold the inventory firmly.
Baseplate: It usually has welded baseplates connected to each upright to store and distribute heavy loads.
Shims: An accessory of double deep selective racking beneath the baseplate to erect the system confidently above uneven flooring.
Container Support: If you deal in container-legged stock, it becomes essential for you to install container support. They come with two cross-support pairs attached to the beams of deep racking for placing containers.
When Should You Choose Double Deep Pallet Racking
A double deep racking is ideal for all warehouses. For example, when you want to reach multiple pallets, these racks double deep systems are best for this purpose. You don’t have to drive your forklift to the other side of the aisle to reach your double-deep pallet racking system.
But considering the limitation that you only have direct access to deep racking from the front pallet. You need to remove the first one to reach the second pallet.
For that reason, the double-depth racking is considered suitable and safe for facilities where telescopic and pantograph trucks are used for loading and unloading stock. And since it is a powerful system, you can also use it in automated warehouses using stacker cranes.
Quality and Security of Double Deep Pallet Racking
All double pallet racking by OKE Storage adheres to international safety guidelines. Our manufactured double-deep warehouse racking comes with the following quality and security characteristics.
10-Year Warranty for Quality
We only produce reliable deep pallet racking. We offer a 10-year warranty to our customers against all kinds of open and hidden manufacturing defects in any of the components of our double racking.
100% Machine-Based Production
We have a fully automated system for producing double-deep racks. Our company uses the latest generation profiling machinery with laser measurement control and a seamless cutting process for these racks. Moreover, our modern rack-manufacturing equipment allows our experts to automate the welding, painting, and packaging to ensure top-notch quality.
Designing through R&D&I Center
All components and structures of our double racks are scientifically designed. Our Research and Development and Innovation (R&D&I) center incorporates our advanced engineering department to design racks that meet the customers’ and logistical demands.
In-depth Inspection at Research Laboratory
Our professionals at the lab work on improving the quality of racks through continuous material testing.
Additionally, our engineers analyze each angle to gain complete structural calculations. It helps to know the behavior of their structure under different unit loads and environmental scenarios.
List of OKE Storage Certifications
- Welding certification
- ISO 2015 and CE certifications
- 100% product quality by following RMI, FEM, and AS4084
- Galvanized steel corrosion resistance and fire reaction certifications
Safety Precautions of Double Deep Pallet Racking
Double racking system has different components to improve the system’s safety. For example:
Pallet Backstop
There is always a risk of heavy loads falling from the racks. To stop this from happening, you use single or double pallet backstops.
Racking Protectors
Usually, there are two types of protectors found in this racking.
Side Protectors
C-shaped protectors are placed outside the frame and over the corners.
Attached outside your double deep rack uprights to secure the storage from forklift damage and accidents.
Note: It is also wise to add warning signs on the frames or beams after installing a double-deep pallet racking.
Customized Double Deep Pallet Racking for Your Warehouse Needs
You have two customization options in double-depth pallet racking, such as roll-formed or structural steel parts. You can choose any that suit your warehouse requirements and operations. But you should keep in mind that both of these elements have their own strengths and weaknesses, which might affect your facility’s operations. So, to ensure you get a deep racking system that fits your needs, our company is always glad to help you make sensible decisions.
One email can open the doors to guidance at OKE Storage. We have world-class engineers to install a double pallet racking system with complete safety.
Deep Reach Trucks and Deep Reach Rack – Making them Safe for Each Other
You already know that double racking requires forklifts to load and unload pallets. It means the operator can only drive the forklift around the rear pallet of the rack. Likewise, the operator must use outriggers to pull out the palletized load. However, at this stage, the safety risks increase as the forklift gets closer to double pallet racking. Therefore, the OKE Storage team ensures that your forklift and deep pallet racking remain safe and friendly to each other.
OKE Storage Double Deep Pallet Racking Design Attributes
- Elevated I-beam
- Sloped column
- Column guards
- Offset leg column
- End row guards
To prevent damage from forklifts, OKE Storage offers various design options, like sloped columns, to protect your double deep selective racking system.
Besides, our experts always feel honored to configure your aisle area for correct double deep storage racking installation. Additionally, they will give you tips to increase available space and recommend forklifts based on your warehouse when installing a double depth racking. Our design professionals will also suggest forklifts for extremely narrow aisles so you can enjoy more space for stress-free forklift operations. When you do business with OKE Storage, you only need to discuss your requirements and leave the rest to our skilled engineers.
Applications of Double Deep Pallet Racking
Food & Beverage
You can store food products with sensitive expiry dates using them. As a result, you can sort out goods by categorizing them according to their expiry. Likewise, deep racking systems help you gain quick access to items with the shortest expiry.
Freezing & Refrigeration
Double pallet racking can resist cold temperatures, making them perfect for storing cold products. You can keep seafood, poultry, and raw meat wrapped in a plate pan or a sealed container using this racking system.
Warehousing and 3PL
This system lets you store third-party logistics, allowing you to offer storage services to e-commerce merchants and distributors.
OKE Storage - Your Reliable Pallet Racking Manufacturer
- Weight & Dimensions
- Product Details
- Products Support
- Successful Cases
| Weight & Dimensions | |
| Depth | 850-1050mm Or Customized |
| Width | 1800/2700/3600mm Or Customized |
| Beam Range | Height: 80~160mm; Width: 45mm/50mm; Thickness: 1.5~2.5mm |
| Upright Range | 80*60; 90*60; 90*70; 90*75; 100*67; 100*70; 100*75; 120*75; 120*87mm, Thickness: 1.5~3.0mm |
| Pitch holes | 50/50.8/76.2/75mm |
| Weight Capacity | 500~5000kg |
| Height | Max 12000mm Or Customized |
| Product Details | |
| Model Number | Double Deep Pallet Racking |
| Assembly Required | Yes |
| Brand Name | OKE Storage |
| Beam Type | Step Beam/Box Beam |
| Construction Type | Bolted Frame |
| Type | Starter |
| Number Of Levels | According To Customer Needs |
| Material | Steel/Q 235B Steel(Same Level SS400), Q345 Steel( Same Level SM490) |
| Unit Bay Capacity | 500kg – 23000kg / Customized |
| Color | Standard: Blue(RAL5005/5015), Orange(RAL2004), Customized: All RAL Color, MOQ( per 20FT container) |
| Surface Finish | Powder Coated/ Galvanized |
| Packing | Package Ends With Cardboard And Bundle With Steel Strapped Outsides, Follow The Customer’s Needs. |
| Feature | Durable, Corrosion Protection |
| Use | Warehouse Rack |
| Usage | Warehouse Storage System |
| Application | Widely Used |
| HS Code | 73089000 |
| Products Support | |
| Free Consultation | Yes, Any Questions You Can Consult With Free. |
| Support For Custom | Yes |
| Free Design | Yes, CAD/PDF/3D Drawing |
| Free Sample | Available (Delivery Cost By Buyer) |
| 3D Sample | Yes, 1:1 3D Sample, Save Your Time And Cost of Trial and Error |
| Pre-installation | Yes |
| Capacity Test | Yes, If Needed. |
| OEM&ODM | Available |
| Certification | CE / ISO |
| Lead Time | 15-20 Days For Regular Pallet Racking, One Container |
| Installation Service | Yes, Submit the Installation Drawing Or Video, and send the Engineer To Your Site If Needed. |
| Maintenance Service | Yes, We Submit a Free Maintenance Guide. |
| Repair Service | Yes, We Submit Repair Services. |
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